O Ring cutting and Gluing Machine

Disadvantages of manual production:

Compared with the same efficiency in the factory, this machine needs 5 people to complete, and the labor intensity is very high; the finished products are uneven, unsightly, affecting the quality and appearance of the product; the production capacity is low; the material loss is large, and the dependence on people is high: one person can only make 15 strips in one minute. The qualified rate of the adhesion of our machine reaches 98%.

Calculated at the fastest speed: 5 people operate, 15 pieces are produced in 1 minute, 4,500 pieces are produced in 1 hour. 45,000 pieces are produced in 10 hours a day, 117,000 pieces are produced in 1 month.

Advantages of automated production:

The automated equipment only needs one person to put in and change materials, and can easily produce; saving 5 to 8 manpower; workers can work easily, the quality is stable, and the loss is very low: 24 hours non-stop new production: 12 S – 15 S produces 15 lines,

Calculated at normal speed: 1 person can produce 60 pieces in 1 minute, 3,600 pieces in 1 hour, 36,000 pieces in 1 day and 10 hours, 936,000 pieces in 1 month.

All uncontrollable factors are ignored here, including but not limited to drinking water / going to the bathroom / slacking off / playing with mobile phones / taking leave, etc.

Conclusion: With automation, only one person can easily achieve the output of 5 people, increasing production capacity by at least 5 times and reducing losses by more than 50%.

Applicable scope of industry:

This equipment is suitable for bonding all silicone strips, foam strips, rubber strips, etc.

Applicable product specifications: day tube, round tube, 8-shaped tube, special-shaped tube, hollow tube, square tube, field tube, M-shaped tube.

Advantages characteristics:

System stroke meets finished product size: Max: 230-2000mm min: 230-1000mm

■ PLC control system, touch screen with Chinese and English interface, simple operation, screen recording, display of various parameters, alarm content, component operation monitoring;

■ Automatic cutting and bonding to achieve seamlessness, the maximum splicing interval is < ?

■ Quick program adjustment, 95% of the machines adopt parameter adjustment, which can adjust the thickness parameters of different products;

■ The system has a storage function, which can store data of multiple products, making it convenient to call data for production;

■ The mechanical pressing and pasting process can store different working track graphics at the same time, and can quickly adapt to different products with simple selection operations;

■ The equipment is easy to adjust and can adapt to products of different specifications within a certain range without the need to re-correct the motion trajectory;

■ Automatic induction transmission operation, fast material distribution and output, the operator only needs to put the semi-finished rubber strips (15 strips /time);

■ The operation cycle is within 12S~15S/15, including the normal time for operators to receive and place materials:

The carrier is light, not easy to deform, and has an adjustable scope of application, which can meet the adjustment requirements of products of different specifications;

The system positioning and identification is accurate, fast and smooth. Strip feeding method: automatic loading – feeding – cutting – gluing – docking – heating – unloading.