Cabin Filter Sticking Machine

Equipment Parameter Introduction

1. The equipment is suitable for product range: length: 150~400mm; width: 150~350mm

2. Glue scraping height: 10~50mm

3. Voltage: 220V; Air pressure: 0.6Mpa; Power: 15KW; Weight: 500KG

4. Action time of a single mechanism of the equipment: ≤7S

5. Equipment size: length x width x height: 11200x2600x2000mm

6. Equipment operators: mold unloading (manual filter element placement) ≥ 1 person

7. Number of circulating molds: ≥18

8. It takes 0.5 hours to change the equipment.

9. Equipped with 20L double pump glue machine, two 3m rubber hoses and two 0-60mm adjustable scraper guns.

10. Make sure the filter element is flat and in place, first clamp it on both sides and then press it down.

Action Flow Introduction:

1. The operator loads the products onto the molding die one by one;

2. Place the filter element on the conveyor line. The product automatically corrects the flow edge;

3. The product is automatically cut after the edge is attached;

4. The separated products automatically enter the demoulding mechanism;

5. The mold returns to the working platform through the elevator reflux conveyor line;

6. Automatic fine shearing after product demoulding;

7. Conveyor lines to be collected.

Filter size
Length	150~500mm
Width	140~350mm
Height	10~50mm
Efficiency	6s/piece
Voltage	220V
Power	14KW
Air pressure	0.6Mpa
Weight	220KG
Overall dimension	750025002000mm (LWH)
Number of circulating molds	≥18
Equipment exchange time	20 minutes

Human-machine Efficiency Comparison

Disadvantages of manual production	Advantages of automated production
This workstation includes two processes: pasting PP strips and cutting off the remaining materials, which require the cooperation of two people. It is easy to burn the hands, so workers are reluctant to operate it. It is easy to waste PP strip materials. It requires high skills from workers and has a high defect rate. It is labor-intensive and highly dependent on people. Two people produce one piece in 30 seconds.	The automated equipment only needs one person to put in and change materials, and can easily produce; it does not rely on the workers' skills, and can be put into work after a little training; there is no waste of materials, and there are very few defective products; it can produce 24 hours a day; 8 seconds to 15 seconds to produce one piece
Calculated at the fastest speed: 2 people operate, 2 pieces are produced in 1 minute, 120 pieces are produced in 1 hour, 1440 pieces are produced in 12 hours a day, and 43,200 pieces are produced in 1 month; on average one person produces 21,600 pieces, and 5 people produce 108,000 pieces per month.	Calculated at normal speed: 1 person operates, 5 pieces are produced in 1 minute, 300 pieces are produced in 1 hour, 36,000 pieces are produced in 12 hours a day , and 108,000 pieces are produced in 1 month.
All uncontrollable factors are ignored here, including but not limited to drinking water/going to the bathroom/slacking off/playing with mobile phones/taking leave, etc.
Conclusion: With automation, only one person can easily achieve the output of five people, increasing production capacity by at least five times and reducing losses by more than 50%.

Cabin Filter Machine/

Equipment Parameter Introduction

Human-machine Efficiency Comparison

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