Automotive Air Cabin Filter Pasting

Equipment Parameter Introduction

1. The equipment is suitable for product range: length: 150~400mm; width: 150~400 mm; Height: 10-50mm
2. Scraping height: 10~50mm
3. Voltage: 220V; Air pressure: 0.6Mpa; Power: 14KW; Weight: 600KG
4. Efficiency: 7S (standard product 300×300)
5. Equipment size: length x width x height: 8600x2350x2000mm

Action Flow Introduction:

1. The products are placed on the feed conveyor belt.

2. Sensing the product – scraping the edge strip – pasting the edge.

3. The inserting mechanism is inserted into the product and moves in the opposite direction

of the edge bonding so that the front and rear pages of the product are firmly attached to the edge strip.

4. The rough shearing and separation mechanism cuts and separates the products one by one after the edge is attached.

5. The fine- cutting mechanism performs fine-cutting on the product.

6. The finished product flows out from the discharging conveyor belt.

Human-machine Efficiency Comparison

Disadvantages of manual production	Advantages of automated production
This workstation includes two processes: pasting PP strips and cutting off the remaining materials, which require the cooperation of two people. It is easy to burn the hands, so workers are reluctant to operate it. It is easy to waste PP strip materials. It requires high skills from workers and has a high defect rate. It is labor-intensive and highly dependent on people. Two people produce one piece in 30 seconds.	The automated equipment only needs one person to put in and change materials, and can easily produce; it does not rely on the workers' skills, and can be put into work after a little training; there is no waste of materials, and there are very few defective products; it can produce 24 hours a day; 8 seconds to 15 seconds to produce one piece
Calculated at the fastest speed: 2 people operate, 2 pieces are produced in 1 minute, 120 pieces are produced in 1 hour, 1440 pieces are produced in 12 hours a day, and 43,200 pieces are produced in 1 month; on average one person produces 21,600 pieces, and 5 people produce 108,000 pieces per month.	Calculated at normal speed: 1 person operates, 5 pieces are produced in 1 minute, 300 pieces are produced in 1 hour, 36,000 pieces are produced in 12 hours a day , and 108,000 pieces are produced in 1 month.
All uncontrollable factors are ignored here, including but not limited to drinking water/going to the bathroom/slacking off/playing with mobile phones/taking leave, etc.
Conclusion: With automation, only one person can easily achieve the output of five people, increasing production capacity by at least five times and reducing losses by more than 50%.

Cabin Filter Machine/

Equipment Parameter Introduction

Human-machine Efficiency Comparison

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Cabin Filter Machine/

Equipment Parameter Introduction

Human-machine Efficiency Comparison

Leave a Reply

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