Automobile Car Cabin Filter Machine

Automobile Air Conditioning Filter Paste Four-Side Production Line

Specification

1. Product ranges: length: 150～400mm; width: 150～350mm
2. Scraping width: 12～50mm
3. Voltage: 220V/380V; air pressure: 0.6Mpa; power: 30KW; Weight: 1200KG
4. Action time of a single group of equipment: ≤7S
5. Eequipment footprint size: (L*W*H): 19000x3000x2000mm
6. Number of equipment operators: mold feeding (manual filter element discharge) ≥1
7. Number of circulating molds: ≥18
8. The equipment replacement time should be 0.5 hours

Introduction of Each Organization

Process Flow:

1. Operator loads products onto the shaping mold one by one.

2. Place filter onto conveyor line, automatic correction and edge attachment.

3. Automated trimming after edge attachment.

4. Separated products enter automatic demolding mechanism.

5. Molds return to work platform via elevator convey.

6. Automated precision trimming after demolding.

7. Ready for collection on conveyor line.

Equipment Size Description

The equipment consists of eight parts, which can be detachable, each of which does not exceed 2.5 meters in length.

Eequipment structure introduction: Short side

Introduction of Each Organization

Process Flow:

1. Products placed on feed conveyor belt.

2. Sensing priduct — edge scraping — edge banding.

3. The insert mechanism is inserted into the product and moves in the opposite direction of the welt, so that the front and back pages of the product are firmly attached to the edge strip.

4. The coarse trimming separation mechanism will cut the products one by one and separate them.

5. The precision mechanism performs fine cutting on the product.

6. Finished products exit via output conveyor belt.

Human-machine Efficiency Comparison

Disadvantages of manual production	Advantages of automated production
This workstation includes two processes: pasting PP strips and cutting off the remaining materials, which require the cooperation of two people. It is easy to burn the hands, so workers are reluctant to operate it. It is easy to waste PP strip materials. It requires high skills from workers and has a high defect rate. It is labor-intensive and highly dependent on people. Two people produce one piece in 30 seconds.	The automated equipment only needs one person to put in and change materials, and can easily produce; it does not rely on the workers' skills, and can be put into work after a little training; there is no waste of materials, and there are very few defective products; it can produce 24 hours a day; 8 seconds to 15 seconds to produce one piece
Calculated at the fastest speed: 2 people operate, 2 pieces are produced in 1 minute, 120 pieces are produced in 1 hour, 1440 pieces are produced in 12 hours a day, and 43,200 pieces are produced in 1 month; on average one person produces 21,600 pieces, and 5 people produce 108,000 pieces per month.	Calculated at normal speed: 1 person operates, 5 pieces are produced in 1 minute, 300 pieces are produced in 1 hour, 36,000 pieces are produced in 12 hours a day , and 108,000 pieces are produced in 1 month.
All uncontrollable factors are ignored here, including but not limited to drinking water/going to the bathroom/slacking off/playing with mobile phones/taking leave, etc.
Conclusion: With automation, only one person can easily achieve the output of five people, increasing production capacity by at least five times and reducing losses by more than 50%.

Cabin Filter Machine/

Automobile Air Conditioning Filter Paste Four-Side Production Line

Specification

Equipment Size Description

Eequipment structure introduction: Short side

Human-machine Efficiency Comparison

Leave a Reply

Cabin Filter Machine/

Automobile Air Conditioning Filter Paste Four-Side Production Line

Specification

Equipment Size Description

Eequipment structure introduction: Short side

Human-machine Efficiency Comparison

Leave a Reply

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