Machine de découpe et de collage de joints toriques V2

Product Introduction

1. L’équipement peut traiter la gamme de longueur du produit: 230~1000mm; 230~1500 mm; 230~2000 mm.
2. Matériau et forme appropriés: bague d’étanchéité, silicone, série de mousse de, Carré ovale, rectangulaire, Forme, etc. (Différents produits correspondent à différents luminaires).
3. Un numéro de production: ≤15.
4. Efficacité: 8-15s un cycle (3000-4000 / heure).
5. Alimentation automatique → alimentation → découpe → collage → accostage → chauffage → découpe.
6. Paramètres paramétrés de l’équipement, easy to operate, adjust.
7. Equipment size: length x width x height: 6500x1850x2000mm.

Product Advantage

1, Fully automatic cutting extruded silicone, dipping silicone gaskets with adhesive and bonding silicone into o ring gaskets in one machine.

2, High productivity of 30000per day silicone o ring gaskets (350 mm cutting lenght as example) can be made from the machine with

10- 15 pieces of silicone o ring to be bonded at the same time.

3, Similar sizes and similar shore hardness silicone o ring gaskets can be bonded at the same time on one set hot mold.

4, Precision cutting length and nice joint of silicone o ring gaskets with good bonding strength.

Human-machine Efficiency Comparison

Disadvantages of manual production	Advantages of automated production
This workstation includes two processes: pasting PP strips and cutting off the remaining materials, which require the cooperation of two people. It is easy to burn the hands, so workers are reluctant to operate it. It is easy to waste PP strip materials. It requires high skills from workers and has a high defect rate. It is labor-intensive and highly dependent on people. Two people produce one piece in 30 seconds.	The automated equipment only needs one person to put in and change materials, and can easily produce; it does not rely on the workers' skills, and can be put into work after a little training; there is no waste of materials, and there are very few defective products; it can produce 24 hours a day; 8 seconds to 15 seconds to produce one piece
Calculated at the fastest speed: 2 people operate, 2 pieces are produced in 1 minute, 120 pieces are produced in 1 heure, 1440 pieces are produced in 12 hours a day, et 43,200 pieces are produced in 1 month; on average one person produces 21,600 pieces, et 5 people produce 108,000 pieces per month.	Calculated at normal speed: 1 person operates, 5 pieces are produced in 1 minute, 300 pieces are produced in 1 heure, 36,000 pieces are produced in 12 hours a day , et 108,000 pieces are produced in 1 month.
All uncontrollable factors are ignored here, including but not limited to drinking water/going to the bathroom/slacking off/playing with mobile phones/taking leave, etc.
Conclusion: With automation, only one person can easily achieve the output of five people, increasing production capacity by at least five times and reducing losses by more than 50%.

Machine de découpe de joints toriques/

Product Introduction

Product Advantage

Human-machine Efficiency Comparison

Leave a Reply