Comparison of Human-machine Efficiency
Desventajas de la producción manual:
Compared with the same efficiency in the factory, this machine needs 5 people to complete, and the labor intensity is very high; the finished products are uneven, unsightly, affecting the quality and appearance of the product; the production capacity is low; the material loss is large, and the dependence on people is high: one person can only make 15 strips in one minute. The qualified rate of the adhesion of our machine reaches 98%.
Calculado a la velocidad más rápida: 5 Las personas operan, 15 Las piezas se producen en 1 minuto, 4,500 Las piezas se producen en 1 hora. 45,000 Las piezas se producen en 10 horas al día, 117,000 Las piezas se producen en 1 mes.
Ventajas de la producción automatizada:
El equipo automatizado solo necesita una persona para colocar y cambiar los materiales, y puede producir fácilmente; saving 5 to 8 manpower; workers can work easily, the quality is stable, and the loss is very low: 24 hours non-stop new production: 12 S – 15 S produces 15 lines,
Calculado a velocidad normal: 1 person can produce 60 pieces in 1 minuto, 3,600 pieces in 1 hora, 36,000 pieces in 1 day and 10 hours, 936,000 pieces in 1 mes.
Aquí se ignoran todos los factores incontrolables, including but not limited to drinking water / going to the bathroom / slacking off / playing with mobile phones / taking leave, etcetera.
Conclusión: Con automatización, only one person can easily achieve the output of 5 people, increasing production capacity by at least 5 times and reducing losses by more than 50%.
Sample Display
Applicable scope of industry:
This equipment is suitable for bonding all silicone strips, foam strips, rubber strips, etcetera.
Applicable product specifications: day tube, round tube, 8-shaped tube, special-shaped tube, hollow tube, square tube, field tube, M-shaped tube.
Advantages characteristics:
System stroke meets finished product size: Max: 230-2000mm min: 230-1000mm
■ PLC control system, touch screen with Chinese and English interface, simple operation, screen recording, display of various parameters, alarm content, component operation monitoring;
■ Automatic cutting and bonding to achieve seamlessness, the maximum splicing interval is < ?
■ Quick program adjustment, 95% of the machines adopt parameter adjustment, which can adjust the thickness parameters of different products;
■ The system has a storage function, which can store data of multiple products, making it convenient to call data for production;
■ The mechanical pressing and pasting process can store different working track graphics at the same time, and can quickly adapt to different products with simple selection operations;
■ The equipment is easy to adjust and can adapt to products of different specifications within a certain range without the need to re-correct the motion trajectory;
■ Automatic induction transmission operation, fast material distribution and output, the operator only needs to put the semi-finished rubber strips (15 strips /time);
■ The operation cycle is within 12S~15S/15, including the normal time for operators to receive and place materials:
The carrier is light, not easy to deform, and has an adjustable scope of application, which can meet the adjustment requirements of products of different specifications;
The system positioning and identification is accurate, fast and smooth. Strip feeding method: automatic loading – feeding – cutting – gluing – docking – heating – unloading.
Parameters
The Main Parameters | |||
Model | HC-MFQ-02 | Production quantity | 5~15 pieces/time |
Cycle time | 12-15s (depending on product size) | Output | 1200~3600 pieces/hour |
Drive mode | Servo drive | Main Materials | Aluminum alloy, aluminum profile frame |
Sealing strip specifications | 230-1000mm | 230-1500mm | 230-2000mm |
Air pressure | 0.6mpa | Power supply | 220V |
Machine size | 6500*1850*2000mm |